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SPECIFICATIONS
Cooling System Refill Capacities Engine Transmission Cooling System Capacity
Liters Quarts
3.8L All All 11.2 11.8
4.6L All All 13.3 14.1
To convert to imperial measure, multiply U.S. quarts shown by 0.83.
Capacities shown include radiator coolant recovery reservoir (8A080) filled to FULL COLD mark.
Cooling System Pressure Specifications Description Pressure
Radiator Pressure Test 138 kPa
(20 psi)
Radiator Cap Pressure 110 kPa (16 psi) + 14 kPa (2 psi) - 21 kPa (3 psi)
Coolant Mixture
Service refill recommendations are 50/50 mix of water and coolant such as Premium Cooling System Fluid E2FZ-19549-AA or B (in Canada, Motorcraft CXC-8-

or equivalent meeting Ford specification ESE-M97B44-A.
All figures shown are actual but may vary ? 15 percent due to system variations.
Most service refills will only take 80 percent of capacity listed because some coolant does not drain.
Water Thermostat Opening Temperature Engine Description Specification
3.8L Starts to Open
Fully Open 90-93°C (193-200°F)
105° C (221°F)
4.6L Starts to Open
Fully Open 87-91°C (188-195°F)
100° C (212°F)
Lubricant/Adhesive/Cleaner Specifications Description Part Number Ford Specification
Premium Cooling System Fluid E2FZ-19549-AA ESE-M97B49-A
Premium Cooling System Fluid E2FZ-19549-B ESE-M97B44-A
Pipe Sealant with Teflon? D8AZ-19554-A WSK-M2G350-A2
Pipe Sealant with Teflon? D8AZ-19554-A ESR-M18P7-A
Premium Long Life Grease XG-1-C ESA-M1C75-B
Premium Long Life Grease XG-1-K ESA-M1C75-B
Premium Cooling System Flush F1AZ-19A503-A ESR-M14P7-A
Torque Specifications Description Nm Lb-Ft Lb-In
Thermostat Housing Bolts?3.8L and 4.6L (2V) Engines 8-11 ? 71-97
Thermostat Housing Bolts?4.6L 20-30 15-22 ?
Wiring Harness to Constant Control Relay Module Bolt 1.3-2.0 ? 12-17
Radiator Coolant Recovery Reservoir Bolt 4.5-6.3 ? 40-55
Upper Radiator Coolant Recovery Reservoir Bracket 7.6-10.4 ? 68-92
Water Temperature Indicator Sender Unit 12-16 9-11 ?
Water Bypass Tube Retaining Nuts 4.6L (4V) Engine 8-12 ? 71-106
Generator Mounting Bracket Retaining Bolts and Studs 4.6L (4V) Engine 8-12 ? 71-106
Radiator Upper Support Bolts 8-10 ? 71-88
Fan Shroud to Radiator Support Bolts 8.0-10.5 ? 71-92
Cooling Fan Motor to Fan Shroud Bolts 5.5-7.0 ? 49-61
Radiator Draincock 2.0-2.7 ? 18-23
Transmission Oil Cooler Retaining Nuts 12-15 9-11 ?
Screw Type Hose Clamp 2.2-3.4 ? 20-30
Block Heater Retaining Screw 1.6-1.8 ? 14.1-15.9
Constant Control Relay Module Retaining Nuts 8-12 ? 71-106
Water Drain Pipe Plugs 16-24 12-17 ?
Engine Oil Cooler Bolt 4.6L 80-100 60-73 ?
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